|
|
 |
| Media Center |
 |
|
 |
 |
 |
 |
Case Histories
1
- Ethylene cracker units
- 1300ºF service
- Flexible graphite gaskets lasted
only 3 to 6 months
- Hydrocarbon leaks resulted in flash
fires and unplanned shutdowns
- Style CGI spirals, heat treated
Inconel X750 with Thermiculite 835 filler extended service beyond 1-1/2 years until scheduled shutdown
- Net result was increased production and elimination of safety related issues, resulting in savings “in the $millions”
|
 |
|
 |
 |
 |
 |
Case Histories 2
- International Luxury Yacht Manufacturer
- Up to 2000 HP engines
- Using asbestos gaskets for exhaust system 1110ºF @ 15 psi
- Non-asbestos gaskets ruled out due to embrittlement
- Successfully sea tested Thermiculite 815 which is now their standard gasket
|
 |
|
 |
 |
 |
 |
Case Histories 3
- Fertilizer Plants
- Nitric acid manufacture
- NOx gas @ 1600ºF
- Severely oxidizing environment
- Life of catalyst typically 9 months
- Graphite gaskets last only up to 3 months
- Solution: Thermiculite filled CG spirals, and special spirals with Flexpro outer ring
- Heat treated Inconel X750 spirals with Thermiculite filler used for joints subject to severe cycling
- Need to re-torque studs eliminated
- Gasket inventory reduced by 75%
- Need to re-machine flanges eliminated
|
 |
|
 |
 |
|